Modules/Topsides Fabrication

Main Processes:

  • Material Delivery
  • Material Storage and Preservation
  • Material Storage and Preservation for Plate Girder (PG)
  • Plates  Cutting  and Preparation for  Plate  Girder
  • Box Girder Assembly
  • Plate Girder Assembly
  • Node and Deck Plate Assembly
  • Main Deck, Drain Deck, PSV Platform Assembly
  • Blasting and Painting
  • Spool Preparation and Assembly
  • Module Structure Completion
  • Final Assembly of Structure/Equipment Installation/Fit - Out/Pre commissioning
  • Load Out
 

Supportive Activities:

  • Steel materials are delivered by either road or rail and offloaded by suitable OHC
  • Regular plate and section are cut and prepared in BOS Shelf Work Shop 3
  • Plates for Plate Girder transferred to Work Shop 8 prior to cut and preparation
  • Other than Plate Girder steel fabrication progresses in Work Shop 11 through sub-assembly to final assembly
  • Spool fabrication progresses until readiness for Blasting and Painting
  • Painting and passive fire protection (PFP, wherever required as per S.O.W) for all steel Work/Piping will be assembled for the following Load Out
 

Capacities

STORAGE, SEGREGATION AND PRESERVATION

  • 120,000 M2 AREA WITH SEGREGATION CAPACITY AVAILABLE FOR STORAGE
  • 11,900 M2 COVERED STORAGE AREA
  • 7,800 M2 PRESERVATION AREA

LOCAL CAPACITIES FOR INDOOR PIPE AND STRUCTURE FABRICATION

  • COVERED BAYS FOR COMPLETION OF PARTS UP TO 80 M X 12 M (L X W) SIZES
  • 2 PIPE FABRICATION WORKSHOP (1 EXOTIC + 1 CARBON STEEL PLATES)
  • 120,000 T ANNUAL TOTAL CAPACITY

WELDING CAPACITY

  • 2 PIPE FABRICATION WORKSHOP (1 EXOTIC+ 1 CARBON STEEL PLATES)
  • INCONEL COATED CARBON STEEL UP TO 50 MM, SUPER DUPLEX STAINLESS STEEL, STAINLESS STEEL, CUNIFER, LOW TEMPERATURE STAINLESS STEEL AND CHROME MOLYBDENUM
  • MECHANICAL, CONSTRUCTION, INSTALLATION AND COMMISSIONING WORK
  • QUALIFIED CONSTRUCTION AND INSTALLATION TECHNICIANS AND SPECIALISTS FOR ALL FIELDS AVAILABLE(IF REQUIRED)
  • PRODUCTION ORIENTED ORGANIZATION

LOADING

  • 4 X 50 M CONCRETE COATED UNLOADING AREA (50TE/M2)
  • 28 M LONG 6 LOADING BAYS CONNECTED WITH STB 1 BARGE

SUCCESSES ACHIEVED

  • AMOCCO LOMOND, UIE SCOTLAND, 1990-1992, 8639 т – TEXACO CAPTAIN, UIE SCOTLAND
  • TOTAL DUNBAR, UIE SCOTLAND, 1992-1994, 8430 т – BLEO HOLM, UIE SCOTLAND